Catalyst changeouts in naphtha reforming units represent major strategic investments often USD 10–20 million per cycle. Selecting the optimal catalyst is therefore critical for maximizing hydrogen production, safeguarding unit stability, and improving overall refinery economics.

At Avantium, we demonstrate how high‑throughput comparative catalyst testing provides the clarity and confidence refiners need to make these high‑impact decisions.

What Our Latest Contribution Highlights

• Objective, Side‑by‑Side Catalyst Benchmarking (SR & CCR)

Independent, controlled comparisons allow refiners to evaluate catalyst systems under identical conditions, removing uncertainty and enabling decisions based on performance data rather than assumptions.

• The Power of Octane Sweeps and iso‑RON Testing

By mapping activity, stability, and coke sensitivity across operating windows, these methods reveal how catalysts behave over time and what refiners can expect in their own units.

• Small Temperature Differences, Big Impacts

Real cases where seemingly small differences (just 5–8 °C) between catalyst systems, significantly influenced hydrogen yield, stability, and overall refinery economics.

• High‑Throughput Insights Using Real Refinery Feeds

Avantium’s 16‑reactor platform enables rapid, reliable testing with feedstocks representative of actual refinery operations. The result: faster, higher‑quality decision making backed by robust comparative data.

Why Data‑Driven Decisions Matter

With tightening fuel standards, unpredictable margins, and growing pressure to optimize asset utilization, the ability to objectively evaluate catalyst options is no longer optional. It has become a competitive necessity.

If you’re preparing for your next reforming catalyst changeout or exploring how independent benchmarking can support your technical and economic decisions, we’re here to help.